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Extruded aluminium profiles for solar racking

Extruded aluminium profiles make PV mounting faster, easier, and more reliable. We design and supply low‑carbon aluminium rails, frames, and click‑and‑plug connections that cut assembly time and reduce total installed cost. Get design support, durable finishes, and a circular material solution.

Aluminium‑framed solar panel mounting system on rooftop
Solar mounting rails and frames in extruded aluminium.

Why aluminium for PV mounting and solar racking 

Aluminium has the ideal properties for use in photovoltaic systems:  

  • Click‑and‑plug connections speed assembly and reduce tools on site.
  • High strength‑to‑weight ratio simplifies handling and transport.
  • Natural corrosion resistance and durable finishes for long service life.
  • Consistent tolerances enable fast alignment and fewer adjustments.

Faster installation with click‑and‑plug connections

Aluminium extruded profiles enable click-and-plug connections and require fewer individual parts and components, simplifying both assembly and disassembly. The result is fewer work steps, reduced labor, and greater overall efficiency.

Strength, stiffness, and corrosion resistance

Aluminium’s excellent corrosion resistance and strength-to-weight ratio make it ideal for solar racking systems. Commonly used 6xxx-series alloys provide the right balance of formability, mechanical performance, and long-term durability, ensuring stable installations even in harsh outdoor environments.

Surface finishes

The outstanding properties of aluminium can be enhanced by various finishing or surface treatments, such as anodizing or powder coating, providing enhanced UV and salt-spray resistance for long-term outdoor performance.

Black anodized solar mounting system

Why Hydro for Solar Mounting Profiles

Sustainability and Circularity

Hydro offers aluminium solutions that combine performance, durability, and a clear commitment to sustainability. Through advanced recycling, low-carbon production, and global expertise in extrusion, we help solar system manufacturers reduce environmental impact across the entire value chain.

Why Hydro:

  • Design and engineering support from experienced extrusion specialists. 
  • Low-carbon and recycled aluminium options to help reduce the carbon footprint.
  • Global extrusion and finishing footprint ensuring reliable, local supply. Anodized and powder-coated finishes for long-lasting performance in harsh environments.
  • Take-back and recycling pathways supporting true circularity.

Low-Carbon and Recycled Aluminium Supply

Hydro provides aluminium profiles with verified recycled content and transparent environmental footprint documentation. Customers can select from a range of low-carbon and post-consumer recycled aluminium options that support sustainability targets and compliance requirements.

Certifications and Compliance

Hydro’s production sites operate under internationally recognized standards for quality, environment, and energy management (such as ISO 9001, ISO 14001, and ISO 50001). Environmental Product Declarations (EPDs) and product footprint statements are available upon request.

Applications

  • Solar rails and PV racking profiles
  • Module frames and edge trims
  • Clamps, brackets, and fastener interfaces
  • Cable trays and wire management channels
  • Inverter and power electronics heat sinks
  • Tracker components and ground‑mount structures

Watch the video where engineer Florian Schnetzer explains some of the advantages of using aluminium in solar applications. 

Whitepaper: Solar mounting system design

Get design guidance on profile geometry, joints, and finishes to speed PV installation.

Aluminium profiles solar mounting system

Download PV mounting whitepaper

FAQ about aluminium for solar applications

Why choose aluminium over steel for PV mounting?

Aluminium offers high strength‑to‑weight ratio, natural corrosion resistance, and easier handling, enabling faster installation and lower total installed cost.

How do click‑and‑plug connections reduce labor? 

Profiles and joints designed to snap or slide together minimize tools and steps, speeding alignment and cutting assembly time.

Do you offer low‑carbon or recycled aluminium?

Yes. Options include low‑carbon and recycled content aluminium; choose the mix that meets your sustainability targets.

What finishes are available for harsh environments?

Anodized and powder‑coated finishes improve UV, salt, and abrasion resistance; color matching is available.

What certifications or standards can you meet?

We can manufacture to common extrusion and finishing standards and support compliance with regional PV racking requirements. Share your specifications for confirmation.

Can you supply heat sinks for inverters and power electronics?
Yes, we design and supply extruded heat sinks and related thermal profiles for PV systems.

What are typical lead times?

Lead times depend on design complexity, tooling, and finish; contact us with your profile drawing for a current estimate.